Advanced Paint Dispersing Equipment-IDS Inline Dispersing System
In China,coating known as paint traditionally,this material plays an important role in protecting and decorating the surface of objects. It is usually formulated with resins, oils or emulsions as the main ingredients, with pigments, fillers and additives added as required, and then with organic solvents or water. With the rapid development of the coating industry, the quality requirements for coatings are increasing, especially the grinding fineness requirements for coatings ranging from 3-50um. Traditional dispersing and grinding equipment can no longer meet this high quality demand, so the coating production process is evolving.
The production of paints is usually divided into four stages: pre-dispersing, grinding and dispersion, tinting dilution and purification and packaging. The pre-dispersing stage is to mix the pigment with part of the paint to make the semi-finished mixing paste of pigment colour paste, which is ready for the subsequent research. The grinding and dispersing stage is to fully disperse the mixing slurry through special equipment to obtain the pigment colour slurry. Tinting and dilution stage is to add the remaining base materials, auxiliaries and solvents into the pigment paste, and mix the colour if necessary. In order to achieve the quality requirements of the colour paste. Finally, the purification and packaging stage removes all kinds of impurities and large particles through filter and packages the finished paint.
The newly developed IDS inline dispersing system of RUCCA Group is a highly efficient dispersing equipment for the pre-dispersing process before coating grinding.The working principle of IDS is based on the principle of fixed rotor, which is able to carry out the operations of vacuum suction, wetting and dispersing, and depolymerisation under extremely high flow rate and tangential gradient, thus realizing the multi-functions of dust-free, low-energy consumption, and emptying of the powder drum. In the IDS system, the powder is not only fully wetted and dispersed, but also dispersed better under the vacuum environment, avoiding the problem of re-agglomeration of the material, thus greatly improving the quality of the product.
The IDS dispersing system has a powerful suction capacity, which can directly suction powder from silos, big bags, hoppers, bags, drums, etc. Its superb vacuum capacity can even directly suction powder through the suction pipe. This dust-free and low-loss suction makes it easy to mix and disperse even difficult-to-wet, sticky powders.The IDS dispersing system chamber generates a vacuum of up to -0.9, which eliminates the need for an external auxiliary pump when suctioning powders, and the machine is designed to comply with medical-grade cleaning specifications, which ensures hygienic and safe use.
In the production of conventional paints, inks and resins, IDS is more than 60% energy-efficient than conventional dispersing machinery and reduces the number of mill grindings pass by 1-2, resulting in significant savings in investment and plant space. In addition, the use of IDS may also reduce the amount of defoamers and additives, further reducing production costs.
RUCCA new product IDS inline dispersing system is a new type of production equipment with high efficiency, environmental protection and energy saving. Learn more details come to contact us!
The production of paints is usually divided into four stages: pre-dispersing, grinding and dispersion, tinting dilution and purification and packaging. The pre-dispersing stage is to mix the pigment with part of the paint to make the semi-finished mixing paste of pigment colour paste, which is ready for the subsequent research. The grinding and dispersing stage is to fully disperse the mixing slurry through special equipment to obtain the pigment colour slurry. Tinting and dilution stage is to add the remaining base materials, auxiliaries and solvents into the pigment paste, and mix the colour if necessary. In order to achieve the quality requirements of the colour paste. Finally, the purification and packaging stage removes all kinds of impurities and large particles through filter and packages the finished paint.
The newly developed IDS inline dispersing system of RUCCA Group is a highly efficient dispersing equipment for the pre-dispersing process before coating grinding.The working principle of IDS is based on the principle of fixed rotor, which is able to carry out the operations of vacuum suction, wetting and dispersing, and depolymerisation under extremely high flow rate and tangential gradient, thus realizing the multi-functions of dust-free, low-energy consumption, and emptying of the powder drum. In the IDS system, the powder is not only fully wetted and dispersed, but also dispersed better under the vacuum environment, avoiding the problem of re-agglomeration of the material, thus greatly improving the quality of the product.
The IDS dispersing system has a powerful suction capacity, which can directly suction powder from silos, big bags, hoppers, bags, drums, etc. Its superb vacuum capacity can even directly suction powder through the suction pipe. This dust-free and low-loss suction makes it easy to mix and disperse even difficult-to-wet, sticky powders.The IDS dispersing system chamber generates a vacuum of up to -0.9, which eliminates the need for an external auxiliary pump when suctioning powders, and the machine is designed to comply with medical-grade cleaning specifications, which ensures hygienic and safe use.
In the production of conventional paints, inks and resins, IDS is more than 60% energy-efficient than conventional dispersing machinery and reduces the number of mill grindings pass by 1-2, resulting in significant savings in investment and plant space. In addition, the use of IDS may also reduce the amount of defoamers and additives, further reducing production costs.
RUCCA new product IDS inline dispersing system is a new type of production equipment with high efficiency, environmental protection and energy saving. Learn more details come to contact us!
